Gone
are the days when you could just take or make any
old gasket and expect it to work as long as you plaster
enough sealer on it. All types of hi-tech materials
are coming into use, as manufacturers try to reduce
assembly problems in spite of the increased pressures
inside a modern engine. The result is that gaskets
have become very expensive, so they should be fitted
correctly the first time. This is why most important
gaskets come with fitting instructions, which usually
boil down to whether they should be fitted dry or
covered by some compound.
Gaskets
leak for the following reasons:
1.
Being used more than once. Some neoprene tappet cover
gaskets can be re-used, but in most other cases this
should not be
considered. Consult a workshop manual if you're not
sure.
2.
Failure to clean the surfaces properly. This is a
common fault, especially if you're not working on
your own car. In many cases it's
even worthwhile to use fine emery cloth
to clean the surfaces, provided the surface stays
flat.
3.
Not preparing the gasket properly. You must find out,
before you fit the gasket, whether it needs a coating,
can be fitted dry, or needs some treatment. For example,
some cork gaskets have to be soaked in hot water,
otherwise they simply break up when you tighten the
fasteners.
4.
Not making sure the gasket is correctly mated to the
parts concerned. The gasket may be wrong, with some
of the holes not lining up. This is especially
dangerous if the gasket is for another model, and
is almost correct, except that it blocks some vital
oil hole.
5.
Over-tightening is very common when you're inexperienced.
In the case of a cork gasket, you can sometimes see
the material being squeezed outwards as the fastener
is tightened.