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At
a recent presentation of KPMG's global automotive survey
results, Dr. Johan van Zyl, president of NAAMSA and
president and CEO of Toyota SA expressed his views on
the global motor industry, and the position that South
Africa finds itself in, in this industry.
Excerpts from his speech:
The global automotive industry is currently again in
a state of flux, but this time it is more so than at
any time in its history, which stretches back more than
100 years. The major upheaval is that the "old
order changeth". Probably forever.
The United States, and other countries in Western Europe
such as Germany, England, France and Italy that were,
for decades the focal point of the global industry are
rapidly being usurped by expanding operations in Asia,
India and Eastern Europe.
The balance of power is moving quickly.
China's manufacturing output and vehicle sales are
growing at an exponential rate, and countries such as
Brazil, Russia and India have suddenly popped up as
major growth areas for both production and sales. Collectively
known as BRICS, these countries are now a major focus
of the automotive industry for future growth and expansion.
The world is placing more emphasis on environmental
sustainability, safety of consumers and energy conservation.
Where does this leave the South African motor industry,
situated as we are at the tip of the African continent
and many thousands of kilometres away from the world's
major markets?
Ideally, South Africa would become the "S"
in the "BRICs" acronym - a major player in
the global plans of the automotive giants - to make
the letters stand for Brazil, Russia, India, China and
South Africa. But to achieve this is not going to be
easy.
As a country we have immense strides with regards to
local vehicle and component manufacturers over the past
few years, and it is something to be proud of. The local
manufacturers' resilience in times of adversity has
been legend and they are proving this again now.
After the introduction of the MIDP in 1995 there has
been a ramp up in sales and production virtually unequalled
anywhere in the world. South Africa does not only have
a much improved local industry making quality vehicles
and components, but we are also a rapidly growing automotive
exporter - in fact one of the largest in the southern
hemisphere.
Despite these gains we are not globally competitive
yet and a huge effort will be required to achieve the
stated industry vision of producing a million vehicles
in SA by 2020. To achieve this vision, there seems to
be five visible distinct challenges for the local industry
when looking at it in a global context.
The first one concerns the regulatory environment in
which we operate. Besides the various ISO norms, environmental
requirements and local planning and operating permissions,
EE, BEE and BBBEE targets, we are, to a large degree,
controlled by the Motor Industry Development Programme,
which, in its present form, is due to run until 2012.
The long delay in the announcement of final details
of a revised support programme for the motor industry,
going forward to 2020, has been well documented. A very
broad outline of the future programme has been made
available, but only on August will finer details be
available.
The future industry support measures play a major role
in a company's decision to build vehicles locally or
to import them. This information is also cardinal to
decisions regarding future export programmes and investment.
There is hope that the programme will be structured
in such a way that it will support the future growth
of the industry.
The second challenge facing the local motor industry,
as players in the global supply network, is that of
developing our supplier network. These companies are
the key to a manufacturer's success in both the local
and export markets.
It can be said that, generally the suppliers have made
big advances in terms of upping the supply rate, meeting
timing and delivery deadlines, providing products that
meet international quality standards and being dependable.
However, the supplier base needs ongoing development.
Fortunately, many of the South African suppliers are
linked to overseas companies that can provide the latest
technologies and training methods. The fact that all
manufacturers have slimmed down the number of suppliers
they use is helping improve these operations. We need
more support in the future MIDP for the leaner supplier
base to be able to invest in the latest technology and
equipment.
The third challenge is that of people development.
Not only do we need formalised and on-the-job training,
but it is vital that we all build motivated workforces.
We also need to develop managers that have the skills,
capabilities and understanding of world class business
practices.
This is one area where many of our new competitors
from China, India and Eastern Europe have an advantage.
They have managers and workers that are very motivated
to uplift their living standards with higher education
levels and they know this change can occur only if their
company is successful. This gives them an almost fanatical
fervour to do well.
We must use the growing importance of South Africa
as a global automotive supply base to inspire our workers.
If necessary this must involve a total mindset change.
Management and employees must feel proud to be part
of an economic miracle, but must also realise that the
situation can change virtually overnight if they do
not meet international standards in everything they
do - including being good timekeepers and only staying
away from work when it is totally unavoidable.
It is South Africa's responsibility as leaders in the
industry to create an industry climate and culture that
will foster a safe and positive work environment for
team members and management. A true partnership between
labour, management and shareholders will be an absolute
requirement for future success.
The fourth challenge is another area that is of the
utmost importance if we are to be globally competitive.
This is the realm of logistics and cost competitiveness.
It is known that most of us have the benefit of source
companies with advanced logistical technologies and
systems, but being located as we are, at the tip of
Africa means we have to try and be even sharper in reducing
and controlling costs. Savings made in manufacturing
vehicles and components can easily be negated by inefficient
logistics systems.
Here in South Africa we not only have long distances
between some of our suppliers and our production plants,
but also long distances between plant and port for some
companies, such as those located in Gauteng.
Traffic congestion, rising fuel costs and inefficient
rail transport are other factors that impact on local
manufacturers' cost structures.
We have to spend enormous amounts of money on security
in all its aspects. This is an inordinate cost burden
way above what our competitors in other parts of the
world have to bear. The total cost for vehicle manufacturers
alone is estimated to be in the region of R200-million.
Add in the component suppliers, vehicle distributors
and dealers and we are probably approaching half a billion
rand a year - all because the authorities seem unable
to bring down the crime rate markedly.
The fifth challenge facing the automotive industry
in the global context is that of softer issues. This
means that we must all play a role in ensuring we are
meaningful members of the South African society, making
a contribution towards development of the society in
which we operate and the protection of the environment.
We all have social investment programmes of some kind
and we should make our investments in this area more
visible to the public. Surveys on corporate social investment
seldom identify a motor company as a leading light on
this front.
We also have the challenge - and opportunity - of growing
SME's into meaningful suppliers and thereby uplifting
their employees and dependants. In addition we must
highlight the advances we are making in terms of employment
equity, Black Economic Empowerment and Broad-Based Black
Economic Empowerment.
The automotive industry must take the lead regarding
environmental issues. We should accelerate and introduce
- as soon as possible - the Euro phase 4 emission control
regulations in South Africa. To do so the fuel supply
industry will have to support this action.
The South African automotive industry is an important
part of the SA economy. To advance economic growth we
need to create a culture of manufacturing and value
adding in South Africa. We cannot forever rely on the
availability and export of resources.
We have no time to lose in the rapidly changing environment
in which we are operating. If we want the "S"
in "BRICs" to stand for "South Africa"
then strategy meetings, seminars, conferences and conventions
must be replaced by concrete action. Now.
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